The CORRUGATED PADDED MAILER MACHINE INNO-PCL-1200C is an advanced, fully automated solution for producing eco-friendly fluted paper and corrugated mailers. Designed for e-commerce, logistics, and express delivery, it combines corrugation, lamination, sealing, and cutting into a seamless workflow, controlled by PLC and HMI systems. This high-speed machine delivers lightweight, durable, and recyclable mailers that reduce shipping costs and meet growing sustainability demands.
Model
INNO-PCL-1200C
Material
Kraft Paper
Speed
100 pcs/min (200 pcs/min double out)
Width Range
≤700 mm
Control
PLC + Inverter + Touch Screen
Application
Corrugated padded mailer production for protective packaging
The Corrugated Padded Mailer Machine from InnoPack is a high-speed automated system designed for producing fluted paper mailers used in the e-commerce, logistics, and express delivery sectors. These eco-friendly, recyclable mailers provide excellent protection for goods during transit, making them a sustainable alternative to plastic bubble mailers. The machine is equipped with advanced PLC control, motion control technology, and servo motors to ensure precise production and efficient packaging.
Product Introduction
The Corrugated Padded Mailer Machine (INNO-PCL-1200C) is engineered to automate the production of high-quality corrugated mailers used in protective packaging. It creates a more robust alternative to single-layer kraft paper mailers and glassine paper mailers, providing built-in cushioning that eliminates the need for external plastic bubble wrap. The machine processes multiple rolls of kraft paper, corrugating one layer to create shock-absorbing inner padding. This is then laminated between two outer layers of kraft paper using a precise gluing system, making it ideal for the production of mailers that are both durable and lightweight.
Controlled by a PLC and HMI touchscreen, the machine operates with high precision, ensuring consistent quality in every mailer. Advanced servo motors and motion control technology handle key functions such as unwinding, corrugation, pressing, sealing, and cutting. The machine offers high-speed production capabilities, making it perfect for high-volume packaging environments, particularly in e-commerce fulfillment and logistics.
By producing fluted paper mailers, this machine helps companies reduce their reliance on plastic packaging, contributing to sustainable and eco-friendly packaging solutions. The mailers are tear-resistant, recyclable, and often biodegradable, meeting consumer demand for environmentally responsible packaging.
Technical Specifications
Model No:
INNO-PCL-1200C
Unwinding width
≤1400mm
Unwindingdiameter
≤1200mm
Bag Length
≤700mm
Bag width
≤700mm
Production speed
100PCS/min (200 pcs / min double out)
Total power
43.5Kw
Machine weight
140000Kg
Dimensions
19000×2200×2250mm
Key Features
Fully Automated Operation The Corrugated Padded Mailer Machine is controlled by a PLC with an intuitive HMI touchscreen for easy operation, a standard across InnoPack’s other PLC-controlled machineslike our paper folding systems.
High-Speed Production With a production speed of up to 100 pcs/min (200 pcs/min double out), the machine is designed for high-volume production environments.
Precision Die-Cutting and Laminating The machine incorporates a high-precision die-cutting unit, ensuring that each mailer is cut accurately and consistently. The gluing system uses hot melt or cold glue to laminate the paper layers securely.
Motion Control and Servo Motors Advanced motion control technology and servo motors ensure precise material feeding, tension control, and consistent laminating and cutting, providing top-quality results in every batch.
Right-Sizing Technology The machine features right-sizing technology that minimizes material waste and reduces shipping costs by producing mailers of varying lengths to fit specific product sizes.
Eco-Friendly Packaging Solution The corrugated padded mailers produced by this machine are a sustainable, biodegradable, and recyclable alternative to traditional plastic packaging materials. For additional void-fill protection, they can be used with paper air pillowsor cut honeycomb paper, creating a fully sustainable packaging system.
Inline Printing and Self-Sealing Options The machine can be equipped with inline printing for branding and a self-sealing adhesive strip for convenience and ease of use.
Tear-Resistant Packaging The machine produces tear-resistant mailers that ensure goods are securely protected during transit and are less likely to be damaged.
Applications
E-commerce packaging for fragile products such as electronics, cosmetics, and glassware
Logistics packaging solutions for shipping and handling delicate items
Express delivery services requiring fast, secure, and sustainable packaging
Industrial packaging for products that need protection from impact and vibration during transportation
Packaging for consumer goods in retail and wholesale sectors
Why Choose Us
InnoPack is a leading manufacturer of packaging machinery, specializing in solutions that meet the growing demand for eco-friendly and sustainable packaging. With years of expertise and a commitment to innovation, InnoPack delivers high-performance machines that automate and optimize packaging production, improving efficiency and reducing costs. Our Corrugated Padded Mailer Machine is designed to provide exceptional performance in high-speed, high-volume environments, making it a top choice for industries seeking to adopt sustainable packaging solutions.
The Corrugated Padded Mailer Machine by InnoPack is an advanced, fully automated solution for producing high-quality, eco-friendly corrugated padded mailers. This offers a sustainable alternative to mailers that require internal plastic air pillows for protection. By using kraft paper to create corrugated mailers, this machine provides cost-effective, tear-resistant, and recyclable packaging that meets the demands of modern logistics and e-commerce industries. With its high-speed production capabilities and sustainable design, the Corrugated Padded Mailer Machine is an essential investment for businesses looking to enhance their packaging processes while reducing their environmental impact.
FAQs
What materials can the machine handle? The machine is designed to process kraft paper and can handle paper weights from 70g to 120g.
Can the machine produce different sized mailers? Yes, the machine is equipped with right-sizing technology, which allows it to produce mailers of various lengths based on product dimensions.
What is the production speed? The machine operates at speeds of up to 100 pcs/min, with the option for 200 pcs/min double out.
Is the machine easy to operate? Yes, the PLC control system and HMI touchscreen make the machine simple to operate, with real-time parameter adjustments.
How does the machine help with sustainability? By producing recyclable and biodegradable corrugated mailers, the machine reduces the need for plastic bubble mailers and helps businesses meet their sustainability goals.
Field Insight
As the demand for sustainable packaging grows, businesses are increasingly seeking packaging solutions that are not only efficient but also environmentally responsible. InnoPack continues to innovate and lead the way in eco-friendly packaging technology , providing machines that deliver high-speed performance while reducing material waste and carbon footprints. The Corrugated Padded Mailer Machine is a vital tool for businesses looking to transition to greener packaging alternatives without compromising on product protection or shipping efficiency.
INNO-FCL-1200
The Air Column LDPE and LLDPE bag Making Machine is a fully automated device for producing air column bag packaging materials. Constructed from multi-layer co-xtruded film, air column bags are a novel type of cushioning packing material that, when inflated, can successfully shield goods from impact, extrusion, and vibration while in transit.
Model
FCL-1200
Material
PE/PA co-extruded film
Speed
50–90 units/min
Width Range
≤1 200 mm
Control
PLC + Inverter + Touch Screen
Application
Air-column bag production for protective packaging
INNO-FCL-200-2
The Air Column LDPE and LLDPE Film Making Machine is a fully automated device for producing air column bag packaging materials. Constructed from multi-layer co-extruded film, air column bags are a novel type of cushioning packing material that, when inflated, can successfully shield goods from impact, extrusion, and vibration while in transit.
Model
INNO-FCL-200-2
Material
LDPE / LLDPE / PE co-extruded film
Speed
160–180 units/min
Width Range
≤600 mm
Control System
PLC + Inverter + Touch Screen
Application
Air column bag production for protective packaging
INNO-PCL-780
INNOPACK paper fanfolding machine. Our team of specialists creates premium paper folding machines with robust, compact designs that are humidity-resistant and simple to use.The benefits and capabilities of paper folders today go beyond the fold. Folding solutions can lead to slitting, batching, perforating, scoring, gluing and other finishing options. The right machine brings with it increased production efficiency, improved quality, expanded job opportunities and decreased overall costs.
INNO-PCL-500A
The AUTOMATIC HONEYCOMB PAPER CUTTING MACHINE efficiently converts kraft paper into eco-friendly honeycomb wrap with high-speed precision die-cutting. Featuring PLC control, HMI touch screen, and automatic unwinding, it boosts productivity, reduces labor costs, and delivers recyclable, biodegradable packaging for sustainable shipping needs.
Model
INNO-PCL-500A
Material
Kraft Paper
Speed
5–250 meters/min
Width Range
≤540 mm
Control
PLC + Inverter + Touch Screen
Application
Honeycomb paper production for protective packaging
INNO-FCL-400-2A
INNOPACK introduces Paper Bubble Machine, mainly used to produce Inflatable bubble paper rolls. The bubble paper produced by this machine can be used to replace the plastic bubble wrap in packaging. It is 100% recyclable and uses degradable stretchable kraft paper as the main material.
Model
INNO-FCL-400-2A
Material
Kraft paper / PE co-extruded film
Output Speed
150–160 bags/min
Max. Bag Width
≤ 800 mm
Max. Bag Length
≤ 400 mm
Unwinding System
Shaft-less pneumatic cone + EPC web guide
Typical Use
Protective packaging, e-commerce, logistics
INNO-PCL-1200/1500H
Rapid 3 in 1 Padded Mailer Device
This machine is engineered for maximum efficiency and accuracy, ensuring it elevates your packaging abilities to an entirely new standard. Discover the next generation of e-commerce packaging now. Crafted to create honeycomb, embossed, and corrugated paper padded mailers with remarkable speed and precision, this device meets the increasing need for eco-friendly packaging within the e-commerce sector.
INNO-PCL-780
The INNO-PCL-780 Fan Folding Machine by Innopack is a high-efficiency industrial solution for converting continuous paper rolls into neatly stacked fanfold packs. Ideal for producing continuous forms, invoices, business statements, and eco-friendly paper cushions, it integrates unwinding, folding, perforating, and stacking in one process. With precise folding alignment and high-speed automation, this Z-Fold Machine reduces labor costs while delivering recyclable, biodegradable, and compostable packaging alternatives to plastic bubble wrap.
Model
INNO-PCL-780
Material
Kraft Paper
Speed
5–300 meters/min
Width Range
≤780 mm
Control
PLC + Inverter + Touch Screen
Application
Paper folding for business forms and packaging
INNO-PCL-500A
The INNO-PCL-500A Fully Automatic Hexcell Paper Cutting Machine by Innopack is designed for producing honeycomb filter paper, wrapping paper, and kraft fish net paper from 60g to 160g. Featuring interchangeable die-cutting modules, it can create various honeycomb shapes or standard rolls. Equipped with inverter speed control, ultrasonic web guide, and magnetic powder tension system, it integrates unwinding, die-cutting, and rewinding into one automated process, ensuring precision, efficiency, and versatility for eco-friendly packaging and filter applications.
Model
INNO-PCL-500A
Material
Kraft Paper / Flame-Retardant Paper
Speed
5–250 meters/min
Width Range
≤540 mm
Control
PLC + Inverter + Touch Screen
Application
Honeycomb paper production for filtering and packaging
INNO-FCL-200-2
An entirely automated device for creating air column bag packaging materials is the Air Column Bag Film Making Machine.Made of multi-layer co-extruded film, Air Column Bags are a novel kind of cushioning packing material that, when inflated, create independent air columns that can successfully shield goods from impact, extrusion, and vibration while in transit.
Model
INNO-FCL-200-2
Material
Kraft Paper / PE-PA Film
Line Speed
Up to 25 m/min
Max. Web Width
≤ 600 mm
Control System
PLC + Inverter + Electronic Eyes
Typical Use
Air-pillow protective packaging
INNO-PCL-500A
The INNO-PCL-500A Automatic Honeycomb Paper Making Machine by Innopack transforms kraft paper rolls into eco-friendly Hexcel wrap through high-speed precision die-cutting. Equipped with PLC control, HMI interface, and automatic tension systems, it produces recyclable, biodegradable, and compostable honeycomb paper that offers superior shock absorption and surface protection for e-commerce, logistics, and manufacturing packaging needs.
Model
INNO-PCL-500A
Material
Kraft Paper
Speed
5–250 meters/min
Width Range
≤540 mm
Control
PLC + Inverter + Touch Screen
Application
Honeycomb paper production for protective packaging
INNO-PCL-1200/1500H
A machine able to evolve according to the specific needs of customers and designed to maximize production. The deep experience of over 15 years in the packaging machinery industry has allowed us to create a paper bag making machine among the most functional on the market.
INNO-PCL-1000G
The INNO-PCL-1000G Glassine Paper Bag Machine by Innopack is an advanced automated solution for producing high-quality, eco-friendly Glassine paper envelopes and bags. Designed for industries like food, cosmetics, pharmaceuticals, and high-end retail, it features PLC precision control for unwinding, cutting, folding, and sealing. Using recyclable, biodegradable, and compostable Glassine paper, this machine delivers durable, moisture-resistant, and elegant packaging while boosting productivity and reducing labor costs.
Model
INNO-PCL-1000G
Material
Glassine Paper / Kraft Paper
Speed
30–130 meters/min
Width Range
≤900 mm
Control
PLC + Inverter + Touch Screen
Application
Glassine paper mailer production for eco-friendly packaging
INNO-PCL-1000
The Single Layer Kraft Paper Mailer Machine by Innopack is an advanced automated system for producing eco-friendly, tear-resistant kraft paper mailers at high speed. Featuring PLC control, servo motor precision, and integrated unwinding, embossing, slitting, folding, sealing, and adhesive application, it delivers lightweight, customizable, and recyclable mailers. Designed for e-commerce, logistics, and express delivery, it reduces shipping costs, boosts productivity, and meets sustainable packaging demands.
Model
INNO-PCL-1000
Material
Kraft Paper
Speed
40–80 bags/min
Width Range
≤1600 mm
Control
PLC + Servo Motor + Touch Screen
Application
Paper mailer production for e-commerce and logistics
INNO-FCL-400-2A
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Model
INNO-FCL-400-2A
Material
LDPE / LLDPE / PE Co-extruded Film
Production Speed
150 –160 units/min
Max. Web Width
≤ 800 mm
Control System
EPC + Frequency Inverter
Typical Use
Air-bubble rolls for protective packaging
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