Tattaunawar tattaunawa 

Manajan OPS (EMMA): "Idan muna sarrafa layin filastik ɗinmu, abin da ya canza farashi na farko, inganci, ko saurin?"
Tsarin Injiniya (Liam): "Duk ukun. Na zamani Serven Seto-Capt-Capt-Capt-Capt-Capt-cock-Capt-cocks Tsarin Tsarin Air-Matchow Stuffformings Saukar Oee, yanke scrap, da kuma dakatar da amincin hatimin."
Kudin Kudi (Nuhu): "Ba ni taga biya."
Liam: "Yawanci 9-18 watanni, dangane da lahani na yanzu, tsarin aiki, da amfani. Bari in nuna maka lambobi da tabbaci."

Masu amfani da kayan kwalliyar filastik

Me yasa wannan batun al'amura yanzu

Kasuwancin duniya na duniya yana toshe lokaci yayin haɓaka inganci da sandunan yarda. Don masana'antun, kamfanonin dabaru, da kuma 3pls, Farms Facking Shin ba wani "da kyau-da-da" amma kashin baya na on-lokaci, lalacewa mai lalacewa, cikar cikar. Lokacin da aka ƙayyade daidai, yana ƙara ƙimar kadara, yana haɓaka ƙimar kadara, yana inganta gamsuwa na abokin ciniki, kuma yana faɗaɗa gefe-ba tare da ƙara kai ba.

Manyan fa'idodi 5 (tare da ingantaccen tasiri na duniya)

Mafi girma kyauta & oee (kayan aiki na gaba ɗaya)

Layin zamani amfani Motar Servo, kula da gidan yanar gizo, da kuma mashaya na rufe hatimi don kula da sauri tare da karancin tsayawa.

Shuka na yau da kullun: + 10-35% jingina da hannu, + 5-15% Oee nasarorin.

Tushen Dalili: Mafi sauƙin sauƙaƙe, ƙaramin micro-tsayawa, da kuma rufe-madauki na zazzabi / matsakaicin iko don ɗaure.

Yadda yake nunawa a kan P & L: Karin raka'a mai salo a kowane motsi tare da wannan ma'aikatan.

Ƙananan sharar gida & naúrar

Daidai da rashin kulawa, gefen jagora, da kuma dumbin girke-girke-kocked ya rage datsa da shafe.

Shuka na yau da kullun: -8-20% amfani da fim a kowane yanki; rage sake aiki.

Kickerve Kicker: Karancin Scrap daidai yake da ƙananan farashi da mafi kyawun ESG rahoton.

P & L TAST: Na ba tare da wani jinkiri ba Rice Rage Kuma injinan ya fishawa don fina-finai, layi, da kuma pouches.

Cutarwa mai inganci & ƙarancin lahani

Bayanan sa ido na sa ido, cikin-layi leak biz, da binciken alamar kamara.

Shuka na yau da kullun: -30-60% Kuskuren da ake buƙata na abokin ciniki (hawaye, mara nauyi, misrprprs).

Kari: karancin dawowa / cajinta; stronger dillali / satar siyarwa.

P & L TAST: Kasa da garanti da kuma mafi girma maimaita umarni.

Amintaccen aiki mai amfani

Kiyaye zuwa ISO / AS, Auto-theting, da kuma rage girke-girke girke-girke na girke-girke na atomatik.

Shuka na yau da kullun: -10-25% kai tsaye aiki a kan layi; fesarancin abin da ya faru na Oshi-rikodin.

HR sakamako: riƙe da gwani masu aiki don ƙarin ayyukan ƙimar (kiyayewa, SPC).

P & L TAST: Kudin aiki Inganci da ƙananan ƙwararrun aminci mai dangantaka.

Ba da izini, yarda da bayanai don yanke shawara

Log na zamani / PLCS tsari, zazzabi, matsin lamba, gida lokaci, da tarihin kuskure don duba.

Halitaccen tasiri: sauri Tushen tsarin bincike; Sami FDA / ISO.

Bayanai flywheel: Ciyar ci gaba da cigaba (CPK, SPC Dashboards) da tsare tsinkaya.

P & L TAST: Karancin abubuwan ban mamaki, da sauri saki-zuwa-jirgin ruwa, da kuma hadadden hadar gwiwa.

Yaya Namu An gina kayan aikin filastik

Kayan aiki & Core abubuwan haɗin 

Fiye -ara-sa bakin karfe firam (304/316): lalata juriya da tsarkakewa.

Babban madaidaiciya Setro Drive + rufe-madauki PID: Maimaitawa yanke tsawon kuma bayanan sa ido.

Masana'antu Planc + 10-15 "HMI: Saitin shiryuwa, laburaren girke-girke, makullin masu aiki.

Smart Sondors (thermocopples, sel sls, encoders): Live Feedback don hatimi, tashin hankali, da jeri na yanar gizo.

Masu samar da makamashi & rufi: da sauri zafi, ƙananan asarar jiran aiki.

Fiye da "talakawa" Gina: Murmu na kayan masarufi sau da yawa Mix m karfe firam, budewa-madauki, da saiti mai sarrafawa-mai ƙarfi zuwa faɗuwa, scrap, da kuma mai da atomatik.

Tsarin samarwa & QA

• CNC & Laser-yanke ƙirƙira → Tig / Mig Welding → Rashin hankali → foda gashi ko passivation don tsabta.

• Gwajin taro na sub-taro yana tsaye (Driv, zafi, pnumatics) kafin cikakken haɗin kai.

• Cikakken mai / Sat tare da finafinanka da skus; Muna rikodin hatimi na rufe da tsarin zagaye.

• Rubutun da Horar da Horon Fakitin (SOSPs, jerin masu binciken PM, kayan aikin) don kulle cikin aiki.

Sakamakon: Maimaitawa daidai, kofe na gajere, da kuma tsaftataccen matakin koyo don ƙungiyar ku.

Tebur mai hankali tebur - Manual / Semi-Auto vs. Lines na zamani

Langs suna nuni ne; Sakamako ya dogara ne akan kayan haɗi, nau'in fim, da balaga.

Halittar Ciniki na Duniya & Amfani da Amfani

Case 1 - Abin sha 3pl (EU)

• Matsala: Lokacin ƙara karnuka haifar da lokacin aiki da lahani a cikin raunana.

• Aiki: An shigar da Servo FFS tare da sarrafa kai na atomatik.

• Sakamakon (watanni 6): + 28% kayan aiki, -42% lahani, -12% fim na fim.

• Amsar mai amfani: "Kulawa da al'amura sun ɓace. Masu amfani da kullun ana iya faɗi."

Maganin 2 - Kayan shafawa SME (US)

• Matsala: Alamar tambari da jakunkuna sun fashe a cikin hanyar wucewa.

• Aiki: Hadaddy In-Line Hound + gwajin leak; tentences ɗin-bayanin martabar hatimi.

• Sakamakon: cajin caja ya yanke 60%; Rukunin kaya ƙasa 9%.

• Feedback: "Lissafin shiga bayanai yana taimaka mana muyi nasara a cikin mintuna a cikin minti."

Case 3 - Abubuwan Kayan Wuta (VN)

• Matsala: ESD-Sepeitive / yana iya tattarawa.

• Aiki: Recipe-daukakakkun etistatic fina-finai or madaidaicin yanar gizo.

• Sakamakon: -Akuwa% kayan scrap; + 15% Oee.

• Feedback: "Ma'aikata suna son HMMi mai jagora-ba su da tsammani."

Moreara koyo game da mafita da aikace-aikacenmu:
– Injin & Aikace-aikace
– Albarkaceci
– Tuntube mu

Farms Facking

Gwararren Masanin Masana'antu

• AutRation Ro Windows Windows Don ɗaukar kaya ya kasance 9-24 watanni A cikin yawancin saiti na SMB / masana'antu lokacin da sharar gida da aiki sune direbobi masu tsada.

• Electrification (Servo vs. pneumatics) yana rage amfani da makamashi a kowane fakici da maimaitawa.

• Data-farko kabewa ops suna zama al'ada: Gwamna, a-line QC, da kuma dashboards na SPC yanzu suna rera bita na yau da kullun.

Abubuwan da ke nuna alamun sun hada da PMMI's Jihar masana'antar da kuma smiters kasuwar halaye; gani Nassoshi Don cikakkun bayanai (URL mara ma'ana).

Bayanin kimiyya yana haskakawa (alamomin alamomi)

• Alfarwar ƙarfi na iya faduwa ta 30-50% Tare da zazzabi rufe-madauki da kuma gida-lokaci, rage kasawar filin.

• Yawan kayan aiki inganta 8-20% Ta hanyar yanke tsawon & kafaffiyar jagora.

• Fadakar aiki ga maimaitawa motsi saukad da 15-30% tare da motar kai da motocin-tsinkaye na tsinkaye.

• Ƙarfin ƙarfin kuzari Perarfin sitted na iya raguwa 5-15% a kan servo rike da vs. Legacy pnumatic cycles.

Littafin aiwatar da littafin

Mataki na 1: Baselin & Kasuwanci

Auna Oee, lahani, karar scrap, makamashi, da kuma canzana yau.

Gina wani tsari tare da amfanin mai ra'ayin mazan jiya (E.G., + 12% Fitar, -10% fim).

Mataki na 2: An yi rubutu don gaskiya, ba ƙamus ba

Ƙulla Nau'in fina-finai, samari, za su rufe bayanai, da SKU Canje-canje.

Bukata Fat / Sat a kan naku kayan.

Mataki na 3: Propmisiaukarwa & iyawa

Amince da taga hatimi karatu da Tunanin / Laz Sharuɗɗan yarda.

Horar da Kwasfa da Yi na yamma karyewa.

Mataki na 4: Kula da Ayyuka Tare da bayanai

Bita CPK / SPC mako; Rufe madaukai a kan karkatarwa.

Yi amfani da bayanan log don bincika hanyoyin dubawa da kiyayewa.

Bincika kayan aikin mu da zaɓuɓɓuka akan Intanet.

Faq 

Menene irin hankula / Payback don kayan aikin filastik?
Yawancin tsire-tsire suna gani 9 watanni Ya danganta da tushen basel, tsarin aikin aiki, da girma. Babban lahani / shafukan shafukan da suka biya da sauri.

Shin layi ɗaya na iya rike fina-finai daban-daban da girma dabam?
Ee-dakunan karatu na girke-girke, Tsarin saurin canjin sauri, da jagorar gidan yanar gizo suna kunna ayyukan da yawa na SKU / Multi-Abubakar. Ingantaccen via mai tare da kowane mai mahimmanci sku.

Ta yaya zan ci gaba da sanya hatimin hatimi a kan canfts?
Yi amfani Ruwan rufewa / matsin lamba / zaune, kula da na'urori masu auna na'urori, da kuma duba hatimi Kogin mako-mako. Sanya cikin layin-layi ko hangen nesa na Skus mai mahimmanci.

Wane irin kulawa ne ya kamata in shirya?
Genya na yau da kullun da masu bincike; Sati na mako-mako na belts, wukake, da masu heaters; sauƙin kowane wata; PM kwata-kwata tare da kayan saiti. Shiga dukkan ayyuka a cikin HMI / CMMs.

Ta yaya layin layi yake tallafawa (FDA / ISO / IE)?
Repassital Batch Rikodin, Triberian lakadarai, da girke-girke masu sarrafawa suna sauƙaƙe gwaje-gwaje. Zaɓa kayan abinci na abinci kuma tabbatar kimantawa na haɗari (Fmea) an lissafta.

Nassoshi 

1. Pmmi • Yanayin Masana'antu - Farmpaging inparterny 2024/2025 PMMI • PMMI (dot) Org

2. Smiters • Makomar fakitin duniya zuwa 2029 • Memiters • Smiters (dot) com

3. McKinsey & Kamfanin • Atomatik, robobi, da masana'anta na gaba • Mckinsey • Mckinsey (dot) com

4. Astm International • Sealya don contible marufi - hanyoyin gwaji • Astm • Astm (dot) Org

5. ISO 14120/13849 • Amincin ƙimar kayan masarufi • iso • iso (dot) Org

6. Ieee / Isa • Ikon rufewa a cikin kunshin masana'antu • Ieee / Isa • Ieee (dot) Org / Isa (DOT) Org

7. PWC • Masana'antu 4.0: Gina kantin sayar da kayayyaki na dijital • PWC • PWC (dot) com

8. Nist • Smartirƙiri masana'antu: Kimiyyar Kimiyya don iyawarku • nist • nist (dot) Gov

9. BSI • Jagororin Kayan Kayan Abinci • BSI • BSIGROUP (dot) com

10. Binciken Kasuwar Kasuwa • Kayan aikin Kasuwanci • Alled • Alliedmarinearch (dot) com

11. Rockwell Automation • Aiwatar da Motsa Motsauki don tattara layin • Rockwelly • Rockwellautomation (dot) com

12. Sm • Rage sharar gida a cikin wuraren tarawa • smatu • sme (dot) org