Incoko yokuvula 

Umphathi we-OPS (Emma): "Ukuba sisebenza nge-aked i-aked umgca weplastiki yeplastiki, luluphi utshintsho lwexabiso lokuqala, umgangatho, okanye isantya?"
Injineli yeNkqubo (Liam): "Zontathu ezi zinto zintathu. Ifomu ye-selso eqhutywa yiTywina-tyholo kunye neenkqubo ze-pilw kunye ne-pilmes-pilmes ziphakamisa i-OEE, zinqumle i-scrap, kwaye zizinzise ingqibelelo."
Isikhokelo sezezimali (uNowa): "Ndinike iwindow yokubuyisa."
Liam: "Ngokwesiqhelo iinyanga ezili-9-18, kuxhomekeke kwiziphene zangoku, ulwakhiwo lwezabasebenzi, kunye nokusetyenziswa kwezinto. Makhe ndikubonise amanani kunye nobungqina."

Abathengisi beplastiki yeplastiki

Kutheni le nto ibalulekile ngoku

Urhwebo lwehlabathi lucinezela amaxesha okuhanjiswa ngelixa inyusa umgangatho kunye nemivalo yokuthobela. Abavelisi, iifemu zezinto, kunye nee-3pls, Oomatshini bokupakisha iplastiki ayisekho "kuhle-ukuya" kodwa umqolo wexesha, engenalo umonakalo, inzaliseko eneendleko. Xa ichaziwe kwaye yathunyelwa ngokuchanekileyo, inyusa ixabiso le-asethi, iphucula ukwaneliseka kwabathengi, kwaye yandise umda-ngaphandle kongeza intloko.

Izibonelelo ezi-5 eziPhezulu (ngempembelelo yeHlabathi yeHlabathi)

Igalelo eliphezulu kunye ne-OEE (yezixhobo zezonke)

Imigca yanamhlanje isetyenziswa I-Servo Motion, Ulawulo lweWebhu olukrelekrele, kunye nokuThumla ngokuzenzekelayo itywina ukugcina isantya sokuma okumbalwa.

Impembelelo eqhelekileyo: + 10-35% ukuqalisa ukuphakama, + 5-15% I-OEE Inzuzo.

Ingcambu ye: Ukutshintsha ngokukhawuleza, i-micro-stops encinci, kunye neqondo lokushisa elivaliweyo / uxinzelelo loxinzelelo lokutywinwa.

Ibonakala njani kwi-P & L: Iiyunithi ezingaphezulu kwe-suble nganye nganye inaye abasebenzi abafanayo.

Inkunkuma ephantsi yenkunkuma kunye neendleko zeyunithi

Ukuchaneka okungagungqiyo, ekukhokeleni umphetho, kunye ne-Recipe-itshixiwe ubude bunciphise i-trim kunye ne-overwrap.

Impembelelo eqhelekileyo: -8-20% Ukusetyenziswa kwefilimu kwicandelo ngalinye; incitshiswe i-reption.

Ukuzinza kweKicker: I-Scrap engaphantsi ilingana neendleko eziphantsi kwaye inika ingxelo engcono ye-ESG.

I-P & LOP: Kwangoko Ukuncitshiswa kwe-COGS kunye noluhlu lweempahla zeefilimu, ii-liners, kunye nepakethe.

Umgangatho ongaguqukiyo kunye neziphene ezimbalwa

Iiprofayili ezizinzileyo zokutywina, iitsheki ze-intanethi, kunye nokuhlolwa kwekhamera zisike iziphene.

Impembelelo eqhelekileyo: -30-60% Iziphene ezibonakalayo zabathengi (iinyembezi, amatywina abuthathaka, izigqwithela).

Ibhonasi: Bambalwa iMbuyekezo / i-Codbibacks; I-Resailer eyomeleleyo / umthengisi we-versor.

I-P & LOP: Ukuvezwa kwewaranti encinci kunye nee-odolo eziphezulu.

UKHUSELEKO LWEZIFUNDO LWEBALASELEYO

Ukugada kwi-ISO / CE imilinganiselo, ukungcungcutheka ngokuzenzekelayo, kunye nokuseta ngokusekwe kwi-Recipes ukunciphisa amanyathelo anobungozi.

Impembelelo eqhelekileyo: -10-25% umsebenzi ngqo kumgca; Zimbalwa izigameko ezirekhodiweyo ze-osha.

I-HR Iziphumo: Gcina abaqhubi abanezakhono zemisebenzi ephezulu yexabiso (ulondolozo loThintelo, i-SPC).

I-P & LOP: Ixabiso labasebenzi Ukusebenza kakuhle kunye nexesha lokuphumla elinxulumene nezokhuseleko.

Ukulandelela, ukuthobela kunye nedatha yezigqibo

I-HMIS yanamhlanje / i-Plcs Log I-Batch, ubushushu, uxinzelelo, ixesha lokuhlala, netyala lembali yophicotho.

Impembelelo eqhelekileyo: ngokukhawuleza Uhlalutyo lwengcambu; I-FOOPE / Iphicotha i-ISO.

Idatha yedatha: Iyondla ukuphuculwa okuqhubekayo (i-CPK, i-SPC DASCCHS) kunye nolondolozo oluqikelelwayo.

I-P & LOP: Zimbalwa ezothusayo, ukukhululwa ngokukhawuleza kwenqanawa, kunye nokuxhomekeka kokuthotyelwa okuqinisekileyo.

Njani Bethu Umatshini wephakethe weplastiki uyakhiwa

Izixhobo kunye nezinto eziphambili 

Iifremi zensimbi yokutya engenabala (304/316): Ukunganyangeki kococeko kunye nokulungiswa kwesondlo.

I-Senso ye-Senso ye-Senso iqhuma + ivaliwe-loop-loop: Ixesha eliPhambili eliPhambili kunye neeProfayili.

I-plc + 10-15 "HMI: Ukuseta okukhokelwayo, ilayibrari yeyokwayisela, ukutshitshiswa komsebenzisi.

Izinzwa ze-smart (i-thermocouples, iiseli ezilayiselweyo, e-encos): Ingxelo ephilayo ngetywina, uxinzelelo kunye nolungelelwaniso lwewebhu.

Izitshisi ezihle kakhulu Ukukhawuleza ubushushu, ilahleko esezantsi yokulinda.

Ingcono kune "eqhelekileyo" eyakhayo: Oomatshini bokurhweba bahlala behlala bexuba izakhelo zentsimbi, i-Count-Counter Compass, kunye neeseto zeNcwadi-ezikhokelela kwi-Drift, i-Scrap, kunye nokwahluka komsebenzi.

INKQUBO YENKQUBO & QA

• I-CNC & I-Laser-Sika i-Laser → I-tig / mig welding → Uncedo loxinzelelo → Ingubo yomgubo okanye idlule ngococeko.

• Uvavanyo lwendibano (ukuqhuba, ubushushu, i-pneumatics) ngaphambi kokudityaniswa ngokupheleleyo.

• I-Fat / Sat Ngeefilimu zakho kunye neSUS; sirekhoda I-Tayile ijika kwaye Uzinzo ngomjikelo.

• Uxwebhu noqeqesho Iiphakheji (i-SOPS, uluhlu lokutshekisha, i-spare chithi) ukutshixa ukusebenza.

Iziphumo: Ukuchaneka okuphindiweyo, uthumo olufutshane, kunye nejika elifundayo kwiqela lakho.

Itheyibhile yokuthelekisa ekhawulezileyo - Incwadana yemigaqo / ye-semi-Auto vs

I-RANGES ibonisa; Iziphumo zixhomekeka kumxube wemveliso, uhlobo lwefilimu, kunye nokuqola kolondolozo.

Imeko yokwenyani yehlabathi kunye nengxelo yomsebenzisi

Ityala 1-Isikhuselo 3PPL (EU)

• Ingxaki: I-spikes ye-menist ze-piys ibangela ixesha elongezelelweyo kunye neziphene kwi-seams ebuthathaka.

• Intshukumo: ifakwe kwi-serso ffs umgca wolawulo lweembambano ezizenzekelayo.

• Iziphumo (iinyanga ezi-6): + 28% Ukuphuma, -42% isiphene, -12% I-Fikemu yokusetyenziswa kwefilimu.

• Impendulo yomsebenzisi: "Imicimbi yokutywinwa imiba inyamalala. Iinguqu ekugqibeleni zichaziwe."

Ityala 2-I-Cosmetics i-SE (US)

• Ingxaki: Ilebheli i-skew kunye nebhedi yokuqhuma kuhambo.

• Intshukumo: uvavanyo oluhlanganisiweyo lombono + wokuvuza ukuvuza; Iifestile zetywina zetywina.

• Isiphumo: I-Presailer Corbing I-60%; Iyunithi ixabisa phantsi I-9%.

• Impendulo: "Ukuloga kwedatha kuyasinceda ukuba siphumelele uphicotho-zincwadi kwimizuzu."

Ityala 3 - Amacandelo e-elektroniki (Vn)

• Ingxaki: Umahluko wepakethi we-ESD-obuthathaka.

• Intshukumo: Iifilimu ze-realpic-ivalelwe iifilimu + zeWebhu ezichanekileyo.

• Isiphumo: -35% I-scrap yempahla; + I-15% Oee.

• Impendulo: "Abaqhubi bayayithanda i-HMI-ayikho uqikelelo."

Funda ngakumbi malunga nezisombululo zethu kunye nezicelo:
– Oomatshini kunye nokuSebenza
– Izixhobo
– Qhagamshelana nathi

Oomatshini bokupakisha iplastiki

Iingcali zeNgqondo kunye neNdawo yokuSebenza

• Autous roi windows Ukupakisha kuhlala Iinyanga ezili-9 ukuya kwezi-24 Uninzi lwe-SMB / Useto lweShishini xa iNkunkuma kunye nokuSebenza yimisebenzi yabaqhubi beendleko zexabiso.

• Ukufakelwa kombane (i-servo vs. pneumatics) inciphisa ukusetyenziswa kwamandla kwipakethi nganye kunye nokuphindaphinda.

• Ukupakisha idatha yedatha Iba sisiqhelo: Ulawulo lweresiphi, i-In-qc, kunye ne-SPC Dashboards ngoku kuphononongwa ngophononongo lwenkokeli yosuku.

Imithombo yolwazi ibandakanya i-pmmi's Ilizwe leshishini kunye ne-stithers yentengiso; funda Izalathiso Ngeenkcukacha (ii-URL ezingaphesheki).

IiDatha zeDatha yeDayensi

• Itywina lomahluko umahluko inokuwa I-30-50% Ngamaqondo obushushu avaliweyo kunye nolawulo lwexesha lokuhlala, ukunciphisa ukusilela kwendawo.

• Isivuno esibonakalayo iphucula I-8-20% nge-precise cutise ubude kunye nekhokho.

• Ukuvezwa kwabasebenzi Ukuphindaphinda iintshukumo zehla I-15-30% ngenkqubo yokucofa ngokuzenzekelayo kunye nenkqubo yokufikelela kwimoto.

• Ubunzulu bamandla Icandelo ngalinye elipakishwe lingahla I-5-15% kwi-servo retrofits vs.

Incwadana yokudlala (ukusuka kwi-PREAMBE YAKHO

Inyathelo loku-1: Isiseko seNqanaba

Linganisa i-OEE, iziphene, ireyithi ye-SCROP, Amandla kunye notshintsho namhlanje.

Yakha imodeli enezinzuzo zolondolozo (E.G., + i-12% impahla yemveliso ,10% ifilimu).

Inyathelo 2: UCWANGCISO LOKUGQIBELA, HAYI IIMPAWU

Tshixa Iindidi zefilimu, ububanzi, itywina, kwaye I-Skover Refloukunye.

Funa I-FAT / SAT kwi yakho izixhobo.

Inyathelo 3: Ukukhokho kunye nokwazi kunye nokubanakho

Vuma Ukutywina kwefestile Izifundo kunye umbono / ukuvuza Iikhrayitheriya zokwamkelwa.

Qeqesha ngokuchasene I-sops kwaye PM cadence.

Inyathelo 4: Gcina izibonelelo ngedatha

Uphononongo I-CPK / SPC ngeveki; Vala iilogo kwi-drift.

Sebenzisa idatha yelog kwiindlela zophicotho kunye nolondolozo oluthintela.

Phonononga izixhobo zethu zosapho kunye neenketho kwi Oomatshini abaPhilayo.

FAQ 

Yeyiphi i-roi / intlawulo entsha yoomatshini beplastiki?
Uninzi lwezityalo ziyabona Iinyanga ezili-9-18 Kuxhomekeka kwi-Scrap yesiseko, imodeli yabasebenzi, kunye nevolumu. Iziphene eziPhakamileyo / iiNkunkuma zibuyisela ngokukhawuleza ngokukhawuleza.

Ngaba umntu unokujongana neefilimu ezahlukeneyo kunye nobungakanani?
Ewe-amathala eencwadi e-Recipe, iiseti zefomati yokutshintsha ngokukhawuleza, kunye neWebhusayithi yeWebhu emininzi / yefilimu yefilimu. Qinisekisa nge-FAMA nge-sub nge sku nganye egxekayo.

Ndizigcina njani umgangatho wokutowina ozinzileyo ngaphaya kweeshifti?
Sebenzisa Ubushushu obuvaliweyo / boxinzelelo / hlala, gcina abenzi beenzwayo, kwaye uphicotho Itywina-iprofayile Iilogo veki nganye. Yongeza ukuvuza kwi-intanethi okanye umbono wombono we-skught.

Yeyiphi i-cadence yesondlo ekufuneka ndicwangcise?
Imihla ngemihla yokusula kunye nokuhlolwa; Ukuhlolwa kweetawuli zeveki, iimpeni kunye nokutshiza; ukulinganisa ngenyanga; Ikota yekota kunye neekhilomitha ze-SPIT. Ngena zonke iintshukumo kwi-HMI / CMMS.

Inika njani ilayiti yokuthobela i-FDA (i-FDA / ye-ISO / CE)?
Iirekhodi ze-batch zedijithali, imbali ye-alam, kunye neendlela zokuziphatha ezilawulayo zenza lula uphicotho-zincwadi. Khetha IZIPHUMO ZOKUFA kwaye uqiniseke ukuba Uvavanyo lomngcipheko (I-FMEA) ibhaliwe.

Izalathiso 

1. I-PMMI • Imeko yoMzi-mveliso-yoomatshini wokupakisha 2024/2025 • i-PMI • pmmi (i-dot) i-org

2. Smatishers • Ikamva lePakeji yeHlabathi ukuya kwi-2029 • I-Sfayitirs • Smotibers (Dot) Com

3. I-MCKINNSETY kunye neNkampani • I-Automation, iirobhothi, kunye nomzi-mveliso wekamva • I-Mckinsey • I-Mckinsey (Dot) com

4. I-ASTM iLizwe Amatywina ePakethi yokupakisha - iindlela zovavanyo • I-ASTM • I-ASTM (DOT) ORG

5. ISO 14120/13849 • Ukhuseleko kwimigangatho yomatshini I-ISO I-ISO (i-DOT) ORG

6. IEEE / ISA • I-Loop evaliweyo kwi-Loging Paking • Ieee / I-IEEEE (DOT) ORG / ISA (DOT) ORG

7. I-PWC • Umzi-mveliso 4.0: Ukwakha ipakethi yeshishini ledijithali • I-PWC • PWC (DOT) com

8. I-NIST Imveliso ye-Smart: Inzululwazi yokulinganisa yokupakisha • I-NIST

9. Bs • IZIKHOKELO ZOKUZIPHATHA ZOBUCHULE • I-BSI • BSIGROUP (DOT) com

10. UPhando lweeMakethi oDibeneyo Uqikelelo lweMatshini lePakethi I-Allies • I-Alliermarkersearsersearch (Dot) Com

11. I-Rockwell Automation • Ukufaka isicelo se-servelaphi yokupakisha imigca • I-Rockwell

12. Mvumba • Ukunciphisa inkunkuma ekuqhubekeni • I-SM I-SMIS (DOT) Org