Shakisha ibyiza 5 byambere byimashini zipakira pulasitike-wiyamiye, scrap yo hepfo, ubuziranenge, ibikorwa byiza, hamwe nubugenzuzi bwiteguye. Wige uburyo gufata gufata roi no gupakira birambye.
Incamake yihuse: Iyi ngingo irerekana ibyiza bitanu byingenzi byimashini zipimbano za plastiki ko abakora bose hamwe nu mukoresha wibikoresho bagomba kumenya. Mugukurikiza sisitemu yikora igezweho, ubucuruzi burashobora kugera kubishyira hejuru, byagabanije imyanda yibintu, ubuziranenge bworoshye, bwiza bwo kuyobora, no kugenzura neza. Bashyigikiwe nubushishozi bwinzobere, ibyigisho byibanze-byukuri, hamwe namakuru ya siyansi, ikiganiro gisobanura uburyo imashini zipakishwa zipimishije roi, ibikorwa birambye, hamwe no guhatanira igihe kirekire muminyururu yisi yose.
Gufungura ibiganiro Umuyobozi wa Ops (Emma): "Niba dukoresha umurongo wa plastiki, ni izihe mpinduka ikiguzi cya mbere, ubuziranenge, cyangwa umuvuduko?"Gutunganya injeniyeri (liam): "Bose uko ari batatu. Ifishi igezweho ya servo-yuzuza-kashe hamwe na sisitemu yindege yo kuzamura oee, ikata ibisigazwa, kandi igahatirwa kuba inyangamugayo."Kuyobora imari (Nowa): "Mpa idirishya ryishura."Liam: Ati: "Mubisanzwe amezi 9-18, bitewe nindyo zubu, imiterere yumurimo, no gukoresha ibikoresho. Reka nkwereke imibare nibimenyetso."
Gupakira plastique abatanga imashini
Kuki iyi ngingo yibibazo ubu Ubucuruzi bwisi yose ni ugukemura ibihe byo gutanga mugihe cyo kuzamura ubwiza no kubahiriza. Kubakora, Ibikoresho bya logistique, na 3pl, Imashini zipakurura plastike Ntukiri "mwiza-ufite" ariko umugongo wo ku giti cye, kuzuzwa-bidakora neza. Iyo byerekanwe kandi bihabwa neza, biroroshye agaciro k'umutungo, biteza imbere kunyurwa kwabakiriya, kandi byagutse margin - utakongewe umutwe.
Ibyiza 5 byambere (hamwe ningaruka zifatika) Binyuze hejuru & OEE (muri rusange ibikoresho byo gukora neza) Imirongo igezweho ikoreshwa Icyerekezo cya Servo , kugenzura urubuga rwubwenge, hamwe na Auto-Guhuza Ikidodo Kuri Gukomeza Umuvuduko hamwe no guhagarara bike.
Ingaruka isanzwe: + 10-35% Binyuze ku kuzamurwa, + 5-15% Inyungu za oee.
Intandaro: Imizi yihuta, micro-ihagarara, nubushyuhe bwafunzwe / kugenzura igitutu.
Uburyo Byerekana kuri P & L: Ibice byinshi bihujwe kuri shift hamwe nabakozi bamwe.
Imyanda yo hasi & Igice gitwara Precision udashaka, kuyobora ahantu, hamwe no gufunga-gukata uburebure bugabanya trim na overwrap.
Ingaruka isanzwe: -8-20% gukoresha firime kuri buri gice; yagabanijwe.
Kuramba bitindi: Gutererana bihwanye nibiciro byo guta no gutanga amanota meza.
P & L Ingaruka: Ako kanya Kugabanya Cogs Kandi ibarura ryimbunda kuri firime, umurongo, na pouche.
Ubuziranenge & inenge nkeya Imyirondoro ihamye, umurongo ufata amajwi, no kugenzura kamera kugabanya ibiciro byangiritse.
Ingaruka isanzwe: -30-0%% inenge-igaragara (amarira, kashe ifite intege nke, ntacyo bitwaye).
Bonus: Bake mugaruka / bashinzwe; Umucuruzi ukomeye / abacuruzi batsinze amanota.
P & L Ingaruka: Garanti nkeya no gutanga ibicuruzwa birenze.
Imirimo ihendutse, Umurimo wo Kwibeshya Kurinda Iso / Ce Norm, auto-treaping, hamwe na resepée ishingiye ku gipimo cyo kugabanya intambwe zangiza.
Ingaruka isanzwe: -10-25% umurimo utaziguye ku murongo; ibintu bike osha-amajwi.
HR ingaruka: Gumana abakora ubuhanga kubikorwa-biha agaciro (kubungabunga umutekano, spC).
P & L Ingaruka: Ikiguzi cy'umurimo gukora neza hiyongereyeho umutekano-ufitanye isano.
Gukurikirana, kubahiriza & amakuru kubyemezo HMIS ya none / PLCS log icyiciro, ubushyuhe, igitutu, igihe , n'amateka y'amakosa yo kugenzura.
Ingaruka isanzwe: byihuse Imizi-itera isesengura ; byoroshye fda / iso ubugenzuzi.
Amakuru ya Data: Kurya Gukomeza Gutezimbere (CPK, SPC Dashboards) no kubungabunga ibi byahanuwe.
P & L Ingaruka: Bike bitunguranye, gusohora byihuse, no kubahiriza ibicuruzwa.
Nigute Ibyacu Imashini zipakurura plastike zubatswe Ibikoresho & ibice byingenzi Ibiciro-bitagira ingano Icyuma (304/316): Kurwanya kwangirika no gukora neza.
Serco yo mu rwego rwo hejuru ya Serdos + Gufunga-loop pid: gusubiramo bikata uburebure no kumwirondoro.
PLC yinganda + 10-15 "HMI: Gutegura Gushinga, Isomero rya Recipe, Ukoresha LockOuts.
Smarsor ya Smart Smart (thermocouples, imitwaro, Encoders): Ibitekerezo Bizima kuri kashe, impagarara, no guhuza urubuga.
Ingufu-Zifite Opsimized Ubushyuhe & Ubushishozi: Ubushyuhe bwihuse, igihombo cyo hasi.
Byiza kuruta "bisanzwe" byubaka: Imashini zibicuruzwa zikunze kuvanga amakadiri yoroheje, gufungura-loop kugenzura, hamwe nuburyo bwimfashanyigisho - biganisha kuri drift, ibisigazwa, hamwe nakazi gahinduka.
Igikorwa Cyiza & Qa CNC & Laser-yaciwe → TIG / MIG Welding → Gutabara → ikoti ry'ifu cyangwa pasivivation kuri Hygiene.
Ikizamini cyo guterana (Drive, ubushyuhe, pneumatics) mbere yo kwishyira hamwe.
Ibinure byuzuye / Sat hamwe na firime zawe na skus; Twanditse UMUKINO na Guharanira umutekano .
Inyandiko & Amahugurwa Amapaki (SOPS, PM Trusliste, ibikoresho byibikoresho) kugirango ufunge mubikorwa.
Ibisubizo: Gusubiramo neza, Gushiraho Gushiraho, hamwe no Kwiga Kumurongo mukipe yawe.
Imbonerahamwe yihuse - Igitabo / Igice cya Auto na Imodoka Ibipimo Imfashanyigisho / igice Bigezweho Imashini zipakurura plastike Binyuze 8-20 Amapaki / Min 25-120 + Packs / min (imiterere ishingiye) Igipimo 1.5-4.0% 0.3-1.2% Guhindura 30-90 min 8-25 min (afashijwe-afashijwe) Scrap / kurenza urugero Hejuru, impinduka -8-20% kuri buri gice Traceledaticoss Minimal Ibiti byuzuye bya digitale (HMI / PLC) Umutekano Ukoresha-Bishingiye Kurinda ISO / IC, Interlock
Irimategeko irerekana; Ibisubizo biterwa nibicuruzwa bivanze, ubwoko bwa firime, no gukura.
Mubyukuri-Gukoresha Isi & Ibitekerezo byabakoresha Urubanza 1 - Ibinyobwa 3Pl (EU) Ikibazo: Ibihe byibihe bya spike bitera amasaha y'ikirenga nizindwe ku kashe y'intege nke.
Igikorwa: yashyizeho serdo ffs umurongo hamwe no kugenzura imodoka.
Igisubizo (amezi 6): 28% Binyuze , -42% inenge , -12% gukoresha firime .
Ibitekerezo byabakoresha: "Ibibazo byo mu kadodo byarazimiye. Amaherezo arateganijwe."
Urubanza 2 - Amavuta yo kwisiga SME (US) Ikibazo: Ikiranga skew na pouch biturika muri transit.
Igikorwa: ihuriweho nu murongo werekwa + ikizamini; Ikirangantego cyanditseho Windows.
Igisubizo: Kwishyuza Kwishyuza Gukata 60% ; Igice gitwara hasi 9% .
Ibisubizo: "Gukuramo amakuru bidufasha gutsinda ubugenzuzi mu minota."
Urubanza 3 - Ibigize Electronics (VN) Ikibazo: Gupakira Gupakira biratandukanye.
Igikorwa: Ifunze-ifunze filistatiya + iragaragara.
Igisubizo: -35% ibikoresho; 15% Oee.
Ibisubizo: "Abakoresha bakunda HMI yayobowe-ntibikiriho gukeka."
WIGE BYINSHI Kubisubizo byacu no Gusaba:Imashini & Gusaba Ibikoresho Twandikire
Imashini zipakurura plastike
Impunzi Ubushishozi & Inganda Brendsline Automation Roi Windows Gupakira gisigaye Amezi 9-24 Muri SMB nyinshi / igenamiterere ryimikorere mugihe imyanda n'umurimo ni abashoferi bagurisha.
Amashanyarazi (Serdo na Pneumatics) ni kugabanya gukoresha ingufu kuri paki no gukaza gukaza.
Amakuru-yambere gupakira ops barimo kuba ibisanzwe: Urwego rwa Recip, umurongo wa QC, na SPC DESHBONAISS ubu batwara isubiramo rya buri munsi.
Amakuru yerekanwe arimo pmdi Leta y'inganda n'abakubita imyumvire y'isoko; reba INGINGO kubisobanuro birambuye (URL zidakanda).
Amakuru ya siyansi yerekana (ibipimo byerekana) Imbaraga za kashe ziratandukanye irashobora kugwa 30-50% Nubushyuhe bwafunzwe hamwe nububanyi bwigihe, kugabanya kunanirwa mumwanya.
Umusaruro biteza imbere 8-20% ukoresheje uburebure bwaciwe & Kuyobora Edge.
Umurimo Kuri Gusubiramo Urugendo 15-30% hamwe na auto-treadom na moteri sisitemu yo kuzamura.
Imbaraga zingufu kuri buri gice cyuzuye gishobora kugabanuka 5-15% kuri servo retrofits na witrasiyo pneumatike.
Igitabo cyo Gushyira mu bikorwa (kuva kuri Spec kugirango wishyure) Intambwe ya 1: Urubanza rwibanze & Ubucuruzi Gupima oee, inenge, igipimo cyihuse, imbaraga, no guhindura uyu munsi.
Wubake icyitegererezo hamwe ninyungu zubushobozi (urugero, + 12% binyuze kuri, -10% firime).
Intambwe ya 2: SHAKA KUBYIZA, ntabwo ari udutabo Gufunga Ubwoko bwa firime, ubugari, ibimenyetso , na SKU Guhindura inshuro .
Bisaba Ibinure / SAT kuri ibyawe ibikoresho.
Intambwe ya 3: Gushiraho & ubushobozi Kwemeza Idirishya Ubushakashatsi na Icyerekezo / Kumeneka Ibipimo byemewe.
Gari ya moshi Sops na PM cadence.
Intambwe ya 4: Komeza inyungu hamwe namakuru Gusubiramo CPK / SPC buri cyumweru; Funga imirongo kuri drift.
Koresha amakuru yinjira munzira yubugenzuzi no kubungabunga.
Shakisha ibikoresho byacu imiryango n'amahitamo kuri Imashini zo mu ndina .
Ibibazo Nubuhe buryo busanzwe / kwishyura ku mashini yo gupakurura plastike? Amezi 9-18 Ukurikije ibisimba byibanze, icyitegererezo cyakazi, nubunini. Imbuga zo hejuru / imyanda yo hejuru yishura vuba.
Umurongo umwe ushobora gukoresha firime nubunini butandukanye? resegeles , imiterere yihuse-ihinduranya, hanyuma Urubuga rwimodoka - Gushoboza ibikorwa byinshi bya SK-SKU / Byinshi. Kwemeza ukoresheje ibinure hamwe na buri ski ikomeye.
Nigute nkomeza ubwiza buhebuje hakurya hirya no hino? gufunga-loop ubushyuhe / igitutu / gutura , Komeza resermer, no kugenzura Seal-umwirondoro ibiti buri cyumweru. Ongeraho kumurongo umenetse cyangwa icyerekezo cyo kugenzura gukinisha.
Ni ubuhe buryo bwo gufata neza?
Nigute umurongo ushyigikira kubahiriza (FDA / ISO / IC)? Ibikoresho byo mu cyiciro no kwemeza Isuzuma (FMOA) Byanditswe.
INGINGO PMi • Leta yinganda - Imashini zipakira 2024/2025 • pmdi • pmmi (dot) org
Insimu • Ejo hazaza h'ipakiruka ku isi kugeza 2029 • insiti • insimi (dot) com
McKinsey & Sosiyete • Automation, robotics, nuruganda rw'ejo hazaza • McKinsey • McKinsey (Akadomo) com
ASTM Mpuzamahanga • Kashe yo gupakira byoroshye - Uburyo bwo kwipimisha • ASTM • ASTM (DOT) org
ISO 14120/3849 • Umutekano w'ibipimo by'imashini • Iso • ISO (DOT) org
IEEE / ISA • Gufunga-Loop Kuyobora Inganda • IEEE / Isa • IEEE (DOT) ORT / Isa (Akadomo) org
PWC • Inganda 4.0: Kubaka enterineti ya digitale • PWC • PWC (DOT) com
Nist • Gukora Smart: Gupima siyanse yo gupakira • Nist • nist (dot) gov
Bsi • Amabwiriza yo gupakira ibiryo-Hygiinic • BSI • BSIGROUP (DOT) com
Ubushakashatsi bwakozwe mu isoko • Gupakira Isoko ry'imashini • ihuriweho • alliedmarketresearch (dot) com
Rockwell Automation • Gusaba Serdo Icyifuzo cyo gupakira imirongo • Rockwell • rockwillautomation (dot) com
Imimero Kugabanya imyanda mubikorwa byo gupakira • SME • SME (DOT) org
Imashini zipakira plastike zerekana kuzamura ibintu bidatinze kubucuruzi bashaka gukora neza, kugenzura ibiciro, no kubahiriza. Inyungu eshanu zagaragaje - winjiyemo, kugabanya imyanda, umutekano ucuruza, uhinduranya mu kigo gipamba mu Burayi, ni ukuvuga mu bushakashatsi bwakozwe mu kigo cyapimwe, kivuga ko cyashyizwe mu kigo cy'ibihugu by'i Burayi. Amagambo ye asubiramo inganda yiga yemeza ko sisitemu yikora ishobora guca burundu kugeza kuri 60% kandi igabanye ibikoresho bigera kuri 20%. Ibimenyetso birasobanutse: Ibigo bivuguruye ibikorwa byabo byo gupakira bihumura kwihangana no kuramba burundu.
